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Volks-Swap :: The WCVW/Audi Conversion :: 1987 jetta 1.8 8v engine/tranny swap in a 1973 Beetle



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hirider
00:13:31 Sat
Mar 19 2005

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1987 jetta 1.8 8v engine/tranny swap in a 1973 Beetle

Hello !
I haven't got lot of time right now, I'm gonna come back later for details, I'm just trying to see if my pictures post ok.
It is a 1.8 8v 4 cyl automatic engine from a 1987 jetta, fitted in my 1973 std Beetle.
It is actually moving, still a few things to finish though...





The only day I've rolled this project

All the setup can be taken off the car with a fews bolts (2 on original tranny at the end of the fork/frame, 2 bolts where the top of original shocks bolts, 4 bolts on the torsion spring caps to hold the front engine mount bracket)








Last summer with 3 cyl suzuki (2005)

This winter with the 3cyl suzuki (2005-2006)
[3 edits; Last edit by hirider at 01:41:26 Tue Jan 17 2006]

  
hirider
00:16:50 Sat
Mar 19 2005

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Re: 1.8 8v in a 1973 Beetle









  
hirider
13:07:09 Sat
Mar 19 2005

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Re: 1.8 8v in a 1973 Beetle

Ok, so i've put a complete subframe-engine-tranny-driveshaft-knuckle kit in the back of the bug. I've used steel to bolt the jetta subframe to the original tranny mounts and to the original shock mount on the frame. There is another front engine mount added on the top of the beams (I used steel and the jetta crossmember).
Actually, I should have modified the oil pan ou the beetle frame to lower the engine, cause the engines sits up high. Maybe later .... Anyway, it works like that but it is not the optimal setup, but I didn't scrap the original Beetle frame neither.
I made rod-end links to replace the jetta McPherson shocks and replaced the jetta spring with the beetle torsion springs, with a lot of work. It work great. The distance I attached my suspention rod end to the trailing arm of the Beetle makes the 'hardness' of the spring. Closer I attached to the pivot, the hardest the suspention (cause 1.8 engine /tranny is heavier than stock 1.6 beetle).
Tranny is jetta's automatic, too easy for the linkage to the shifter, it is just a wire.... I'm gonna swap manual later on, probably with 1.8T conversion too. Money decided for 1.8 8v this year.
HaveN,t tried the cooling yet, I put the lower coolant line too high so coolant doesn,t come back from radiator. I'm gonna lower this one, going beside the tranny back to the engine and it should be ok. There is plenty of room for air circulation, fan mounting and esle in the back. Hope it doesn't heat !
I have narrowed the original jetta suspention lower arm to get the tire to fit in the beetle fender cause the rear end was too wide and i didn't felt like modifying my rear fenders. (1 inch each side)
So this is mainly it, I'm gonna make a panel to seal the engine from the car's interior. Need an air intake too, probably between the rear window and side windows.

Going for 1/4 mile track when season begins .
I'm in Quebec city Canada, there is 6 feet of snow in my front yard......waiting for spring for a road test better than the 50 feet ride I made in snow !

  
ecdez
18:25:15 Fri
Apr 8 2005

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Re: 1.8 8v in a 1973 Beetle

That's an interesting conversion you got going on there. How's that rear suspension working out? It looks a little ..... creative.

  
hirider
16:44:16 Mon
Apr 25 2005

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Re: 1.8 8v in a 1973 Beetle

I haven't drive it on street for real yet, yell just maybe 100 meters....
If I jump on the rear bumpers, the rear suspention is quite stiff but moves great. I've kept the original spring and the original shocks of the Beetle.
The thing is that the engine is in front of the rear axle, and not behind like all the other Beetle. This makes the engine less heavy on the rear spring because some of the weight is supported by the front. So this compensate for the extra-weight of the new engine-tranny setup.

I'm putting an other carburator this week, cause the one I had was too touchy to run.
I should have some drive test result before 1 or 2 months.
There"s not a lot of Beetle rolling on 13 inches.....

[1 edits; Last edit by hirider at 16:49:22 Mon Apr 25 2005]

  
hirider
16:41:51 Fri
May 13 2005

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Re: 1.8 8v in a 1973 Beetle

Okay, I made 25 km and the suspention is ok.
The noise is really too loud in the car....
My tranny is in bad shape (automatic...)
The carburator isn't quite well calibrated, maybe should I go back to mechanical injection...

  
hirider
01:48:21 Tue
Jan 17 2006

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Re: 1.8 8v in a 1973 Beetle

By the way, the car had no hand-brakes (did planned to put one hydraulic via the calipers), the spring rate seemed correct, the shocks were bolted to the body with a reenforcement bracket connected to the frame,.
I did shortened the jetta arms to shortened the track width and to fit properly the drive shafts.
Lot of fitting to make a good job...... which I didn't do ! I cancelled the projet, which was rather illegal anyway for street use.
To mak a good job, one must cut and take out the rear fork of the frame and make a tubular frame instead in order to place the engine/tranny lower to ground.

  
danilobrazil
01:52:38 Thu
Nov 30 2006

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Re: 1.8 8v in a 1973 Beetle

gostaria de ver mais fotos desse projeto,nao abriram todas

  
Lictor
14:39:48 Wed
May 2 2007

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Re: 1.8 8v in a 1973 Beetle

Very nice project!!!!
Please post more pics about it.
Im planning to do the same conversion in my 69 Kombi.

  
ImperialCollege
10:59:58 Tue
Nov 8 2016

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Re: 1.8 8v in a 1973 Beetle

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