Volks-Swap :: The Subaru Conversion :: Another EJ20TT project



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72RSbug
18:17:47 Mon
Aug 18 2008

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Another EJ20TT project

the new engine (1996 EJ20R) with the Kennedy goods installed


Shortened aluminium sump from bug@5speed in Germany


Since I'm not using a heater, these water lines can be looped (not plugged)



Went with an automatic chassis to have IRS arms that allow the engine to be moved forward and fit inside the body







  
72RSbug
18:24:00 Mon
Aug 18 2008

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Re: Another EJ20TT project

The high torque starter for the heavy engine (+it will clear the turbo on that side of the trans)



Chassis painted black, Porsche brakes installed ( went for others since that photo was taken), Käfer cup brace installed and wide tires on 18" BBS Le Mans wheels.

also shortened the shiter tube, put a midmount on the IRS Pro street transmission and reversed the rear mount



Engine and trans mated on the chassis






  
72RSbug
18:34:51 Mon
Aug 18 2008

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Re: Another EJ20TT project

Front axle reinforced with these stainless steel bits and red Koni shocks mounted


Copper coolant lines under the chassis


The body to be put on the IRS chassis (needs some work).

I've got cf front and rear decklids and running boards for it, widened fg fenders and a ragtop kit for it.


Body and chassis mated for test fitting




ragtop kit from parisbeetles fitted






  
72RSbug
18:40:34 Mon
Aug 18 2008

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Re: Another EJ20TT project

the cf dashboard (made by carbon joe) with the new Dakota Digital gauges and billet steering wheel installed





Newly painted, larger fuel tank installed and made an aluminium holder to put the batterij up front for weight distribution

  
72RSbug
18:49:58 Mon
Aug 18 2008

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Re: Another EJ20TT project

Sparco Torino seats to go in the Bug


Cut out a large part to fit the engine and for easy acces


on to the new brake setup, it's not completely finished yet but here are some pics from what's done


Fronts are 350mm vented and drilled discs from a 2004 Porsche GT3 RS with its 6-pot calipers

Custom made brackets to hold the calipers and turned down and redrilled wheel hubs


Final result for the front axle with the 18" Le Mans wheel fitted



330mm GT3 RS discs fitted to the rear trailing arm, am working on the brackets to hold the calipers
(you can see the Uniball system that replaces the torsion bars and the 3-way adjusteable AVO coilovers in the pic)




  
72RSbug
14:46:43 Wed
Aug 20 2008

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Re: Another EJ20TT project

The new air filter location ( had to make new brackets to relocate the expansion tank and extend the leads of it to make everything fit under the bonnet)


  
72RSbug
11:41:58 Mon
Oct 13 2008

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Re: Another EJ20TT project

Brake setup is now complete, just put on the custom rear caliper mounts to finish it.









  
72RSbugger
08:53:05 Sun
Aug 16 2009

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Re: Another EJ20TT project

Back from the painters:







Assembly time:















And finally found a rebuild shortnose G50 gearbox that'll go in but that will take some time (planning and collecting parts)



  
73speedster
02:22:47 Thu
Aug 20 2009

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Re: Another EJ20TT project

Awesome build there! I like the Porsche brake set up! Hey anymore info on that trick rear suspension set up you made there? So what are the plans for this beast? track car, daily driver?

kudos again on the awesome build.

  
72RSbugger
20:54:55 Sat
Oct 3 2009

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Re: Another EJ20TT project

Rear suspension: No more torsion bars, instead there's a uniball system and fully adjustable coilover from AVO in the UK.

Plans: occasionally race it at the dragstrip and maybe some track time as well.

Update: Finally got the engine running, it had a lot of small issues but all is well now.

http://www.youtube.com/watch?v=0XH4vFT4AX8

  
supa74
05:34:24 Wed
Oct 21 2009

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Re: Another EJ20TT project

awesome vid, hearing your engine crank up inspires me to get mine finished. wiring is coming back from the wiring guy. i need to figure out the fuel system on my twin turbo subie in vw. how did you do your fuel pump system? let me know...

  
Utopiabugs
02:49:28 Mon
Dec 22 2014

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Re: Another EJ20TT project

What length of coilovers, and spring rat did you use on the rear?

  
ImperialCollege
10:37:15 Tue
Nov 8 2016

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Re: Another EJ20TT project

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