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Volks-Swap :: Other Conversions :: chrysler 3.5 midengined vanagon



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thummmper
00:47:37 Sun
Apr 22 2012

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Re: chrysler 3.5 midengined vanagon

I have the wrong water pump, so this one came off and the right one is on the way, like thursday. the 93-94 pump pulley is 13 mm smaller than this one, a 95-97 pump at 66mm. other stuff is getting scratched off the list, like centering and final welding the steer column shaft joint after centering. e-brake cable completion too.

  
thummmper
00:43:22 Mon
Apr 30 2012

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thummmper
04:42:08 Wed
May 2 2012

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thummmper
06:06:02 Thu
May 3 2012

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Re: chrysler 3.5 midengined vanagon


and an access hatch is needed for the fuel tank

here it's ready for drilling and nut welding

my little tightening tool works great



[1 edits; Last edit by thummmper at 06:07:08 Thu May 3 2012]

  
thummmper
03:25:48 Fri
May 4 2012

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Re: chrysler 3.5 midengined vanagon


[1 edits; Last edit by thummmper at 05:08:56 Sat May 5 2012]

  
thummmper
03:47:07 Sun
May 6 2012

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Re: chrysler 3.5 midengined vanagon

I dropped the fuel tank one last time to bundle and route conduits, sort out the filler neck and the access hatch- all 3 are back together now - vacuum tubing is next, then the wiring. the end of the list....but the list says when its the end, not me. june 12, 2010, I bought this van and started cutting on it-- 7 days later I bought the donor sedan with the money I sold the van's engine and trans for. the metal work was the funnest part.
I thought I could have 10" of ground clearance, positoining the e/t higher, but it stuck up above the deck 3", so the adjusting began. then I compromised and settled for 8" ground clearance and 1.5" aft of the axle centers.
If you can set your e/t on center with the axles do it. it prevents geometry complications near the end with the half-shafts. youre too far into it by then to do any major adjustments.

  
thummmper
05:28:06 Mon
May 7 2012

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Re: chrysler 3.5 midengined vanagon



  
thummmper
04:52:42 Sun
May 13 2012

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Re: chrysler 3.5 midengined vanagon

I installed the factory induction/ air filter assembly for the aqmd's sake-- to get her smogged.-- wiring

  
thummmper
06:20:54 Tue
May 15 2012

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thummmper
04:27:01 Sat
May 19 2012

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thummmper
03:55:40 Sun
May 20 2012

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thummmper
18:34:17 Wed
Jun 6 2012

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tagging wires is well along and I have started to devise a labelling system a bit- to the point of relabelling the early stuff to the new standard. I want to be able to glance at the bundles and see what I need to keep and what needs to go, then what needs to be side bundled for later, like the ac and stereo-- I just want to get her running for now.

  
thummmper
05:35:09 Sat
Jun 16 2012

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that dark bundle on the left is the fuel pump tail-it used to reach 4 more feet back to the rear of the sedan, and its new destination is almost at the radiator, so i will have to shorten it.
[2 edits; Last edit by thummmper at 17:33:33 Sat Jun 30 2012]

  
thummmper
01:18:32 Tue
Jun 19 2012

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Re: chrysler 3.5 midengined vanagon

half shafts are here m-3's [better than chromoly but not titanium]


  
thummmper
17:30:36 Sat
Jun 30 2012

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two days were spent consolidating the chrysler ign sw on one poster sized drawing, just to understand what I've got. It was previously on 8 pages and confused me.
the large drawings yield a new understanding of the target system. like headlights.
I am currently adding the chrysler headlight system on the same page as the vw system.
then I can size them up and start adapting them to each other.
you have to give yourself a chance to understand each system.
drawing them out helps in understanding them.
where is constant power coming from? where does the ign-on power go? how is it grounded? what features operate here?

good basic questions when designing hybrid circuits, [the blending of electrical components from two different vehicles, by two different manufacturers.
the horn, back up lights, turn signals, running/park lights, brake lights, instrument cluster, ign sw, are all redesigned in now.
most of the e/t package stays original, with abs and airbag deletions. I am cutting out the ac as well, to splice in as a hybrid later.
just focus on one circuit at a time. Start on the simple ones, like the horn [If you switched steering columns].
I didnt even know any of these were do-able until now-what a gamble!
[1 edits; Last edit by thummmper at 17:35:10 Sat Jun 30 2012]

  
thummmper
22:06:49 Wed
Jul 11 2012

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thummmper
04:31:22 Fri
Jul 20 2012

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thummmper
05:41:17 Mon
Jul 23 2012

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thummmper
01:47:45 Wed
Aug 1 2012

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thummmper
00:05:37 Wed
Aug 8 2012

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Re: chrysler 3.5 midengined vanagon

96 chrysler lh cabin lights

  
thummmper
17:07:18 Tue
Aug 14 2012

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Re: chrysler 3.5 midengined vanagon

sunday the 12th I discovered a coolant leak that needs welding and the oil pan needs to come as well. the wiring is mostly all done. fluids, brakes and halfshafts are what's left.

  
thummmper
03:18:41 Fri
Aug 17 2012

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Re: chrysler 3.5 midengined vanagon

getting it tigged --my little 110 mig doesnt have the heat

  
thummmper
05:33:17 Tue
Aug 21 2012

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the hole it came out of is tight due to welding stress-- the upper tube is arcing down because I welded the edge of the floor to it, so if I lay some beads along the lower edge I could possibly straiten it out--

  
thummmper
05:23:57 Thu
Aug 23 2012

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I just saw the movie gasland about how fracture drilling for natural gas is poisoning everyones well water--so, which is more important....gas or water? which can you drink?

  
thummmper
03:01:19 Thu
Aug 30 2012

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Re: chrysler 3.5 midengined vanagon

this isnt so much a forum but my therapist. how does that make me feel? better.
I have 2 things left before I start this monster, if I can remedy the bad elbow flex hose on the left rear suspension. Its a pretty ss jacketed empi flex hose...the short one and I think there's no cone inside for the iso male flare to seat on----so ill install a meyle hose instead.
all I need to do is pour gas in the tank and clamp up the battery, and she should fire. It will only swallow 3 gallons of antifreeze until I get the thermostat to open--I need to reopen the vent on the radiator. bitchy little details!

  

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